Shearer's Foods Implements InfinityQS to Enhance Automated Quality Control

Share Article

ProFicient 4 SPC software will improve overall quality, compliance, and production efficiency to food manufacturer.

It is always satisfying to work with companies that understand that manufacturing excellence goes hand-in-hand with an innovative approach to food safety and quality

InfinityQS, the leading provider of Statistical Process Control (SPC) software, announced today that Shearer's Foods, the home of Shearer's award-winning snacks, has implemented ProFicient 4 to monitor and control manufacturing processes. Shearer's is using the quality system to eliminate special cause variation and meet regulatory compliance in its manufacturing facilities.

Shearer's is bolstering its ProFicient 4 implementation by taking advantage of InfinityQS' Dynamic Scheduler and DMS (Data Management System). These features, newly available with ProFicient 4, are designed to strengthen manufacturers' competitive market advantage by focusing on compliance reporting, an enhanced user experience, and integration with enterprise-wide systems for greater visibility.

Dynamic Scheduler continuously monitors changes in manufacturing processes and automatically adjusts data collection and reporting activities based on real-time process state changes (i.e. Idle, Down, Normal, Heightened, or other). Alerts and active data collection results provide dynamic notification of new and imminent data collection tasks to ensure compliance with a wide range of internal, industry and government requirements. Shearer's is deploying Dynamic Scheduler to support their SQF-L3 accreditation initiative and simplify AIB, SSOP, HACCP and vendor compliance.

DMS expands the number of different data sources that users are able to view and analyze in real-time. The system automates data collection from multiple sources including GE Fanuc iHistorian, OLE DB, Invensys Wonderware Live, OPC, AQDEF, ASCII files, serial devices, Ethernet devices, InfinityQS multiplexers and other RS-232 devices. A toolkit is also available to allow customers to extend automated data collection to unique platforms.

"Quality plays a huge role at Shearer's and we are going to use the InfinityQS system to manage everything quality related - from processing operator start-up sheets to quality checks, packaging checks and everything in between," said Scott Heldreth, Shearer's Senior Vice President of Operations. "With InfinityQS, our quality system is electronic and automated so we can program quality alerts via email, flashing lights at workstations and shop floor TV dashboards. These features keep everyone on the same page and give us piece of mind about the quality and safety of the product heading out the door."

"It is always satisfying to work with companies that understand that manufacturing excellence goes hand-in-hand with an innovative approach to food safety and quality," said Michael A. Lyle, president and CEO of InfinityQS. "The application of a quality system like the one deployed at Shearer's not only ensures that a higher quality product is manufactured but also uncovers process efficiencies that dramatically lower material and production costs."

About InfinityQS International
InfinityQS is the leading provider of SPC software and services to a broad array of companies, from multi-national giants to smaller, more specialized manufacturers. InfinityQS solutions empower manufacturers to monitor, control and improve the quality of their manufacturing operations across a site, an enterprise or an entire supply chain, continuing to provide significant returns on their initial investment. The company's goal is always to improve clients' internal quality standards and ensure their continued success in the global marketplace. For more information on InfinityQS, visit the company's website at

About Shearer's Foods:
Shearer's Foods, Inc., is the home of Shearer's award-winning snacks and to Shearer Perfection In Every Bag.® Located between Cleveland and Amish Country in Brewster, Ohio, Shearer's Foods manufactures and distributes a delicious family of brands as well as contract and private label product for top snack companies and retailers. Shearer's brands include Shearer's® Ripple and Kettle Cooked Potato Chips, Pretzels, Pork Rinds, and Cheese Curls and Puffs; Tangos™ Tortilla Chips; and Shapers™ Whole Grain Chips. Shearer's manufactures, warehouses, and distributes this wide array of snack favorites in its own state-of-the-art facilities featuring modern, crunching-edge equipment, processes, and systems.


Share article on social media or email:

View article via:

Pdf Print

Contact Author

Elizabeth Goldman
Visit website