Kansas City, MO (PRWEB) October 24, 2013
Phillystran, a WireCo® WorldGroup brand, recently designed, manufactured and supplied 8 aramid fiber (Teijin Twaron) High Performance Tower Guy (HPTG) assemblies each approximately100 feet in length required to support the 400 foot mast atop the tallest building in the Western Hemisphere, One World Trade Center. These custom HPTG assemblies were designed to hold up in the most extreme weather conditions with a rated break strength over 1.7 million pounds.
Originally named ‘The Freedom Tower’, design for this iconic structure began in 2003. Phillystran was brought into the project in 2004 to present a proposal for custom non-metallic guy assemblies to support the staggering 400 foot mast that would sit atop of this national landmark. Phillystran, known for its custom manufacturing abilities and 40 years of tower guying projects, was awarded the contract in September of 2012.
Construction of the 8 HPTG guy assemblies, the largest Phillystran tower guys ever assembled, began in the Fall of 2012 and was recently completed in August 2013 taking nearly 48 weeks to complete. This project was a challenge for Phillystran, requiring a specially designed tension monitoring system, and approximately 6 inch diameter HPTG guy assemblies weighing in at nearly 12 pounds per foot, with a breaking strength of over 1.7 million pounds.
“It was a real team effort to accomplish this once-in-a-lifetime project. I am extremely proud of everyone that was involved overcoming all the obstacles that we had in manufacturing a rope this large. It is something we can be proud of as a company and as Americans, for the rest of our lives”, commented Robert Lombardo, Managing Director, Phillystran.
With a team of engineers and consultants, Phillystran traveled to New York City to personally monitor the installation of these custom assemblies from mid-July into early August, 2013. The 400 foot mast takes the One World Trade Center to a height of 1,776 feet, making it the tallest building in the Western Hemisphere and the third tallest building in the world.
Phillystran, a WireCo® WorldGroup brand, manufactures high tenacity fiber ropes, strands, braids and strength members from fibers such as Kevlar®, Twaron®, Technora®, Vectran®, Spectra®, Dyneema® and Zylon®. Over 50% of the products supplied by Phillystran are custom manufactured to exacting customer requirements.
About WireCo WorldGroup
WireCo® WorldGroup’s products are recognized throughout the world and used in a wide range of market applications including oil and gas exploration, surface and underground mining, fishing, maritime, construction, and specialty lifting and suspension applications. WireCo® WorldGroup employs approximately 4,500 people and is headquartered in Kansas City, Missouri, with manufacturing plants, distribution facilities and sales offices in the U.S., Mexico, Germany, Portugal, Netherlands, Brazil, Poland, South America, Africa, Australia and Asia. WireCo® WorldGroup markets the brands of Union®, Casar®, WireCo® Structures, Lankhorst Euronete®, Lankhorst Ropes, Lankhorst Engineered Products, Camesa®, Oliveira®, Phillystran®, Drumet® and US Reel™ and is the only major wire rope manufacturer in the world to be API certified, Lloyd’s Registered, QPL Qualified, AS9100 certified and ISO-9001 registered. For more information, visit http://www.wirecoworldgroup.com.