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New Lean Workflow Tools Solve Quality Problems With MES Advancements

New integrated lean workflow tools within nMetric's Manufacturing Execution System (MES) software solve delivery and quality problems of consumer goods manufacturers.

Costa Mesa, CA (PRWEB) May 18, 2007 -- Consumer Goods is an industry where a growing price-based culture demands yearly cost reductions, while also improving delivery and quality. New integrated lean workflow tools within nMetric's Manufacturing Execution System (MES) software solve delivery and quality problems of consumer goods manufacturers.

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What Manufacturers Tell Us
Consumer Goods manufacturers often tell us that in order to remain competitive, they have to do it all... produce a greater variety of parts or SKU's, meet more stringent warranty requirements, achieve 100% on-time-delivery, and reduce inventory levels - while at the same time improve productivity fast enough to meet yearly cost reductions demanded by their customers.

These companies often convey frustration with existing business systems, traditional manual methods and paper-based processes that actually hinder their continuous improvement initiatives. They want tools that enable Lean workflow and provide the real-time visibility of critical Key Performance Indicators (KPI's) that can accelerate their Lean Manufacturing and Six Sigma goals. Employees need user-friendly information and support tools to respond to dynamic changes on the factory floor and make better, faster, and more accurate decisions.

Problems We Solve
nMetric® helps Consumer Goods manufacturers overcome the limitations of their existing systems and processes to tackle the obstacles to operational excellence:

 
  • Coordinate JIT & lean flow   
  • Eliminate paper processes
  • Maintain accurate traceability   
  • Measure KPI's in real-time
  • Balance demand & resources   
  • Reduce cycle & delivery time
  • Standardize work instructions   
  • Empower operators

How We Do It
Our patented 4C @ SITE® is a scalable, robust, and completely integrated Collaborative Production Management System software platform to visualize, schedule, execute, improve and control the real-time activities of the factory floor.

The solution is web-engineered from ground up using the latest Java 2 Enterprise Edition (J2EE) service oriented architecture, is 100% thin-client, and platform independent to work with virtually any operating system, database, commercial ERP (such as SAP, etc.), and legacy application.

Just a few of our Consumer Goods capabilities include:

 
  • Lean Scheduling      
  • e-Kanban
  • Quality Control      
  • Shopfloor Control
  • Work Procedures      
  • KPI Reports
  • Data Collection      
  • Genealogy Reporting
  • ERP Interface

About nMetric®
nMetric® provides discrete manufacturers with Production Management software that picks up where traditional ERP business systems end…by bridging the gap between planning and execution to address the challenges of today's real-time, demand-driven environment.    Our patented 4C@SITE® solution is a modular and scalable enterprise Manufacturing Execution System (MES) with fully integrated capabilities Scheduling, Dispatch, Tracking, Quality, Traceability, Reporting, and much more. nMetric's customers represent a wide range of industries including Aerospace, Automotive, Chemicals, Consumer Packaged Goods, Industrial Equipment, and more.

Company headquarters:
3070 South Bristol Avenue
Suite 100
Costa Mesa, CA. 92626

Telephone: 714-424-4400
Toll Free: 888-561-9700
Website: nmetric.com

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CONTACT INFORMATION
Jason Premo
nMetric LLC.
17144244400
Email us Here
ATTACHED FILES

Manufacturing System Software
Track and manage all aspects of a job in real time while it is in the execution phase or in process. Manufacturing execution systems can provide feedback from the factory floor on a real-time basis. MES interfaces with and complements ERP systems.

Lean Workflow
Lean Workflow shop floor control provides the means to track material and labour applied to manufacturing work orders. This module is significant to firms who have a large percentage of the direct cost of their products attributable to labour or whose work orders remain on their shop floor for long periods of time (job shop environment).

Lean MES Software
Systems that track and manage all aspects of a job in real time are Lean MES software. While Lean MES software delivers tracking and management data in the execution phase or in process.

Lean Scheduling
Lean job scheduling feeds activity data back to the base system. Provides Gantt charts, which display bars in horizontal rows for each machine in a given work center. with this capability, users can specify work centers and machines to be displayed in a specific order.

Lean Manufacturing Execution System
The ability to interface demand flow methods with MRP planning methods and to enable use of either MRP or lean processes for any given product.

Lean Manufacturing
A manufacturing philosophy that shortens the timeline between the customer order and shipment by eliminating waste.

Jason Premo, VP of Sales
Jason brings to nMetric over 15 years of experience in manufacturing, service and software industries, having served in a variety of Engineering, Team Leadership, Plant Management, and Senior Executive roles for large Fortune 500 companies to entrepreneurial startup firms. Jason holds a Bachelor’s degree in Industrial and Systems Engineering from the Georgia Institute of Technology (GA Tech) in Atlanta, GA, and is a certified Lean Manufacturing-Kaizen Facilitator, Six Sigma Master Black Belt, and senior examiner for the Malcolm Baldrige National Quality Award (MBNQA).

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