Polymaker and Covestro Co-Develop a New Line of Polycarbonate-Based 3D Printing Materials with Market-Leading Engineering and Functional Properties

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Polymaker Partnering with Covestro to Provide Enhanced 3D Printing Materials to Designers, Engineers and Hobbyists Alike

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“Its excellent engineering and functional properties open doors to new projects and applications that were not previously possible to those with desktop 3D printers,” said Dr. Xiaofan Luo, CEO of Polymaker.

Polymaker, an innovative producer of high-quality filament for Extrusion-Based Desktop 3D printers, unveils Polymaker PC, a new line of polycarbonate-based materials specifically designed for Extrusion-Based Desktop 3D printers. To date, polycarbonate has only been available to those with expensive industrial 3D printers, or a very niche set of Extrusion-Based Desktop 3D printers.

The first two members of this new material family are Polymaker PC-Plus™ and PC-Max™, which have been formulated and engineered to bring polycarbonate to the Extrusion-Based Desktop 3D printers. They have achieved this by lowering the printing temperatures from 300 - 320 ºC down to a moderate 250 - 270 ºC, and significantly improving the warping resistance. Polymaker PC-Max™ further offers advanced mechanical properties—toughness, in particular—making it suitable for mechanically demanding applications.

The introduction of Polymaker PC is the result of Polymaker partnering with Covestro, formerly Bayer Material Science. Covestro, which provided the raw polycarbonate resins for Polymaker PC, has built a stellar reputation as a world-leading supplier of innovative, sustainable and diverse high-tech polymer materials. Polymaker’s material scientists work closely with the Covestro team to enhance the formulation of the polycarbonate 3D filament to imbue it with unprecedented properties and functionalities for 3D printing.

“Covestro’s expertise, portfolio of products and industry leadership will be invaluable to our mission to provide the industry with the best materials with the performance, reliability and safety that will inspire our customers and expand our product portfolio,” said Dr. Xiaofan Luo, CEO of Polymaker.

Echoing this enthusiasm was Tim Efthimiady, Senior Vice President of the Polycarbonate Business Unit of Covestro: “We see the integration of our high-tech polymer materials in the field of 3D printing as a means to drive next-generation design and production solutions. We are very excited to work with Polymaker as we enter this burgeoning industry.”

Some of the key advantages of Polymaker PC compared to existing 3D printing materials are:

  • Heat Resistance: Unlike projects made with PLA or ABS material, those made with Polymaker PC will withstand temperatures of well over 100 °C. This makes it ideal for lighting, engineering, and practically any device or part that requires good structural stability when exposed to heat.
  • Excellent Mechanical Properties: being one of the most widely used engineering plastics in the world; PC has an excellent reputation for mechanical properties. Polymaker PC inherits these qualities while being fully compatible with desktop 3D printing. Parts made with Polymaker PC show much improved mechanical strength under almost all different deformation modes. Polymaker PC-Max further provides excellent impact resistance and toughness.
  • Post-Processing Capabilities: Polymaker PC can easily be post processed by sanding, coating, or other methods to suit the users’ functional needs.

Additional functional properties include intrinsic flame retardance, optical clarity, and resistance to chemicals and solvents. Polymaker will continue to develop new functional 3D printing materials based on PC.

“Polycarbonate has properties that make it very desirable for the 3D printing community as a whole, and Polymaker PC makes it even better for creative designers and engineers at every stage of the production process” added Dr. Luo. “Its excellent engineering and functional properties open doors to new projects and applications that were not previously possible to those with desktop 3D printers.”

“We look forward to working with the entire community—printer manufacturers, software developers, designers, and makers—in further developing Polymaker PC,” commented Aaron Jennings, marketing and communications manager, Polymaker. “We want to help users of 3D printing achieve their goals, and to open new possibilities for 3D printing.”

Polymaker PC-Plus™ (MSRP $39.99 per reel, or $46.99 bundled with a 8” x 8” BuildTak sheet) will be available in October on the Polymaker website (http://www.polymaker.com) and through Polymaker’s worldwide distributor network. Polymaker PC-Max™ will be available before the end of this year. To see this material in action, as well as the other remarkable 3D printing materials in the Polymaker product line, please visit Polymaker’s YouTube Channel (http://bit.ly/1HP7BVv) or like, post and tweet on there Facebook and Twitter Channels.

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About Polymaker LLC
Polymaker is a company committed to innovation, quality and sustainability in the pursuit of producing high-quality materials for the 3D printing industry. Headquartered in Shanghai, China, Polymaker now has global offices in the USA, Netherlands and Japan. With their state-of-the-art manufacturing centre and market leading quality control process, Polymaker's filaments are not only ensured to have the best quality standards, but also provide innovative properties. Whether it is with their increased mechanical strength, unparalleled Jam-Free™ printing or the world’s first 3D printable foam based filament, Polymaker will continue to bring new performance enhanced materials to the 3D printing community.

About Covestro (formerly Bayer Material Science):
With 2014 sales of EUR 11.7 billion, Covestro is among the world’s largest polymer companies. Business activities are focused on the manufacture of high-tech polymer materials and the development of innovative solutions for products used in many areas of daily life. The main segments served are the automotive, electrical and electronics, construction and the sports and leisure industries. At the end of 2014 Covestro had 30 production sites and employed approximately 14,200 people around the globe. Covestro is a Bayer Group company.

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Peter Giles
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