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Boulder iQ Division Introduces Contract Chlorine Dioxide Sterilization for Medical Device Products


News provided by

Boulder iQ

May 31, 2023, 10:15 ET

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Boulder iQ is an expert contract firm that provides life sciences companies all the services they need to bring products to market.
Boulder iQ is an expert contract firm that provides life sciences companies all the services they need to bring products to market.

Boulder Sterilization to operate largest contract CD chamber in world

BOULDER, Colo., May 31, 2023 /PRNewswire-PRWeb/ -- Boulder Sterilization, a division of Boulder iQ, will introduce contract chlorine dioxide (CD) sterilization services this summer.

The addition will make Boulder Sterilization the sole contract sterilizer in the world to offer both CD and ethylene oxide (EO) technologies for medical devices and in-vitro diagnostic products.

Boulder Sterilization is the sole contract sterilizer offering both chlorine dioxide and ethylene oxide technologies for medical devices and in-vitro diagnostic products.

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In offering both services, Boulder Sterilization will be able to meet sterilization needs for almost every type of product, according to Jim Kasic, chairman and founder. "The ability to be flexible and adaptable, handling virtually any sterilization needs for device developers, is crucial today," he says. "Speeding medical devices to market is both critical and challenging. Boulder Sterilization is helping to meet these demands and get devices into the hands of providers, and patients, as soon as possible."

The new CD sterilizer, a 270-square-foot chamber (size of two pallets), is the largest contract CD sterilization chamber in the world, says Kasic. It will provide the capability to handle batches and products of almost any size, and allow Boulder Sterilization to meet urgent and immediate-service requests.

Quick-turn, low-cost service
Boulder Sterilization will extend its quick-turn, low-cost sterilization service to CD service. Whereas standard validations in the industry may take 8-10 weeks, Boulder Sterilization has developed a method to complete them in as little as 4 weeks. "By conducting multiple cycles simultaneously, at different set points, we can handle sterilizations more efficiently while mitigating the risk of issues that can occur in the initial cycle," explains Kasic. "It's one example of the 'think smart' approach we use."

  • Reduction in validation timeline by 80% – at a 75% cost savings
  • Validations: 8-10 weeks
  • Single-lot release: 5-7 weeks
  • Engineering R&D sterilization runs: 4 business days
  • Production cycles: 4-business day turnaround

Chlorine dioxide sterilization
The CD sterilization method uses the versatile, environmentally friendly chlorine dioxide gas for effective product sterilization. CD works at room temperatures, is low-impact, non-cancerogenic, nonflammable and leaves no post-treatment residuals. It is compatible with nearly all materials, including plastic components and electronics.

As a true gas, chlorine dioxide possesses superb distribution attributes, as it will naturally fill any space evenly and completely. Able to penetrate surfaces and organic matter, the colored gas is accurately measured and monitored. Quick-aeration ability means no condensation on surfaces, and minimal absorption into materials.

"As the market moves increasingly toward safer "green" options of sterilization, we have made the commitment to be there for the industry, leading the way," explains Kasic. "Our company has always stood at the forefront, meeting the needs of the fast-paced medical device development world. This is one more step along the way."

Boulder iQ (http://www.boulderiq.com)
Boulder iQ is an expert contract firm that provides life sciences companies all the services they need to bring products to market. With specialties in regulatory affairs, quality assurance, design, engineering and manufacturing, the company's single-source program speeds product development. The Boulder Sterilization division provides quick-turn ethylene oxide and chlorine dioxide sterilization, final assembly and packaging services.

Based in Boulder, Colorado, Boulder iQ is ISO 13485:2016 certified through Boulder BioMed. The company's Boulder Medical Device Accelerator provides equity investment in start-up companies seeking product development services, expert mentoring and infrastructure support.

Media Contact

Aimee Bennett, Fagan Business Communications, 3038439840, [email protected]

SOURCE Boulder iQ

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